AI-Powered PPE, Fire & Smoke Detection for Safer Plants
Our PPE detection AI software watches every camera feed your plant already has, flagging missing safety gear, fire, and smoke the moment they appear — not after an incident report gets filed, an audit finds it, or a shift ends.
It is one AI camera safety compliance layer across every zone you already monitor, not another point tool for security to check separately.
The Real Problems Behind Most Safety Monitoring Gaps
Plants don't usually lack cameras or safety rules — they lack a way to watch both, everywhere, all the time. A handful of specific gaps show up again and again:
No safety officer can physically watch every camera, on every shift, across every zone — coverage is limited to how many people are available to patrol, not how much risk actually exists
PPE non-compliance — a missing hard hat, no gloves, no high-visibility vest — usually gets caught in a scheduled audit or after an incident, not at the moment it happens
Existing CCTV is treated as a security tool for reviewing what already went wrong, not a real-time safety system for preventing it
Fire or smoke starting outside a control room's direct line of sight, or during a shift with reduced staffing, can go unnoticed for the minutes that matter most
Safety violations and near-misses stay in paper logs or spreadsheets, so a pattern — same gate, same shift, same recurring gap — is hard to see until it has already cost something
What Our PPE, Fire & Smoke Detection Solution Covers
PPE Compliance Detection
Real-time detection of helmets, safety vests, gloves, and other required protective gear across monitored zones, flagging non-compliance the moment it's seen rather than at the next scheduled walk-through.
Fire & Smoke Detection
Camera-based visual detection of fire and smoke across plant floors, yards, and warehouses, raising an alert the instant it's visible in the feed rather than waiting on a manual sighting.
Intrusion & Restricted-Zone Alerts
Flags unauthorized entry into hazardous or access-controlled areas using the same camera network already covering plant safety and security.
Equipment Anomaly Monitoring
The same Vision AI layer that watches for PPE and fire also flags visible equipment issues, like leaks or abnormal wear, as part of one unified feed instead of a separate system.
Native Camera Integration
Runs on the cameras your plant already has installed; getting started doesn't require a separate hardware rollout.
Workflow-Linked Alerting
A flagged event doesn't stop at a notification — it can route straight into the same CAPA and safety-audit workflows already built into the platform, so a violation becomes a tracked, closed-out action.
Role-Based Dashboards
Safety officers, shift supervisors, and plant management see the same live compliance and incident feed, filtered to what matters for their role.
Our Approach
How We Approach a Deployment
Camera & Zone Assessment
Reviewing existing camera coverage, placement, and blind spots against the PPE and fire-risk zones that actually need monitoring, before any configuration work begins.
Model Configuration
Configuring PPE and fire/smoke detection models against your site's specific gear requirements and layout, instead of deploying a generic, one-size-fits-all model.
Platform Integration
Connecting detection events into the same unified dashboard, alerting, and workflow layer already running the rest of your plant's operations, so safety monitoring isn't a standalone silo.
Alert Routing & Escalation
Defining who gets notified, how fast, and what happens next for each type of flagged event — from a missing hard hat to a fire alert.
Pilot & Threshold Tuning
Running the system against real camera feeds before full rollout, tuning detection thresholds to your site's lighting, angles, and conditions to keep false positives manageable.
Rollout, Training & Support
Expanding to full camera coverage, training safety and operations staff on the dashboard and alert workflows, and providing ongoing support as coverage grows.
Industries We Serve
PPE compliance and fire or smoke risk are constant wherever people work near heavy equipment, high heat, combustible material, or hazardous processes — steel and metals, cement, mining, oil & gas, chemical, power generation, warehousing and logistics, and manufacturing more broadly. It matters most in continuous, high-traffic environments where a missed PPE violation or an undetected fire has outsized consequences, and where no safety officer can realistically be everywhere at once.
Steel & Metals
Power Plants
Cement Plants
Mining Operations
Oil & Gas
Chemical
Manufacturing
Frequently Asked Questions
It's camera-based AI that watches live video feeds and automatically identifies whether workers are wearing required protective equipment — helmets, vests, gloves, and similar gear — flagging non-compliance in real time instead of relying on manual patrols or after-the-fact audits.
See What Your Cameras Are Already Missing
If PPE compliance is only checked during an audit, and fire risk depends on someone noticing in time, that's exactly the gap this closes.