PLC & SCADA Solutions for Industrial Automation
Our PLC SCADA solutions handle both ends of the problem most plants actually have: building new PLC and SCADA systems correctly the first time, and modernizing the legacy ones already running your production without touching the control logic underneath them.
This is end-to-end PLC programming and SCADA system integration, not a single HMI screen dropped on top of your existing automation.
The Real Problems Behind Most PLC & SCADA Projects
Plants rarely come to a PLC/SCADA project because everything is broken. They come because one of a few specific, recurring problems has become too expensive to ignore:
The existing HMI/SCADA software is running on a version the vendor no longer actively supports, and every year of delay makes the eventual migration riskier and more disruptive
Different production areas run PLCs from different vendors — Siemens here, Allen-Bradley there — each with its own engineering tool and its own screen, with no single, unified view across the plant
SCADA data stays on the plant floor. Production, quality, and cost figures still get reconciled by hand against SAP or another ERP, days after the fact
A migration or upgrade has to happen without touching the underlying PLC or DCS control logic, because that logic is proven, validated, and not something anyone wants to risk destabilizing for the sake of a new screen
New automation gets scoped as "just an HMI" when what the plant actually needs is a real Level-2 layer: production tracking, model-based optimization, and a structured link back to the business system
Our Approach
How We Approach a PLC/SCADA Project
Requirement and Control Philosophy Review
Understanding the existing control philosophy, PLC vendor mix, and what the new or upgraded system needs to do, before any design work starts.
Solution and Network Architecture
Designing the OPC, database, and network architecture up front, including how the new system will exchange data with existing PLCs, historians, and the ERP layer.
Development and Application Migration
Building new logic and screens, or migrating an existing application to current software, against the agreed control philosophy.
Factory Acceptance Testing
Testing the system before it goes anywhere near the live plant floor, to catch issues in a controlled environment rather than during commissioning.
Site Commissioning and SAT
Installing on-site, verifying networking, and running Site Acceptance Testing with the client's team before formal handover.
Documentation, Training, and Support
Full documentation (network architecture, application backups, maintenance manuals), operator training, and defined support after go-live.
What Our PLC & SCADA Solutions Cover
PLC programming
New control logic, modifications to existing logic, and support across major platforms (Siemens, Allen-Bradley, and others), so a multi-vendor plant is not forced into multiple disconnected toolchains.
SCADA and HMI design and development
From a single production area to a full Level-2 system spanning multiple units.
Legacy SCADA/HMI migration and modernization
Moving an existing application onto current software (for example, AVEVA InTouch) without modifying the PLC or DCS logic it sits on top of.
Multi-vendor OPC integration
A single OPC server layer (Kepware or equivalent) unifying data from PLCs of different makes into one system, instead of one screen per vendor.
SCADA-to-ERP integration
Structured, automated data exchange with SAP or another ERP, so production and cost data reconcile automatically instead of manually.
Web-based, browser-first SCADA deployment
Live mimic panels, trends, and alarm management accessible to authorized users over the network, without installing a thick client at every workstation.
Structured commissioning
Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and full handover documentation, so a go-live is a checklist, not a guess.
Industries We Serve
Frequently Asked Questions
A PLC (Programmable Logic Controller) executes the control logic that directly runs equipment — starting motors, sequencing valves, managing safety interlocks. SCADA sits above the PLC layer, aggregating data from one or more PLCs into a system that operators can monitor, control, and analyze from a central interface, rather than at each individual controller.
Talk to Us About Your PLC/SCADA Project
Whether you are building a new Level-2 system or modernizing an HMI that is years overdue for an upgrade, we can walk you through what a structured, low-risk project actually looks like.